Case Study on Advantages of Proper alignment of Rotating Machinery Assemblies

Hi,

Good, within tolerance, mechanical alignment between the driving motor and driven components is one of the basic health requirements.

I came across an excellent case study for which the link is given below.

Proper alignment helps one plant keep on pumping.

Please go through and be enlightened.

Kaycee

Selling your ideas to help make improvements in the workplace

Hi,

How many of us market our “Continuous Improvement” ideas well within the organisation?

My experience is that it is very difficult to bring about even small changes since there is a natural resistance to any change.

I came across this article on marketing your ideas to internal clients and decision makers.

Selling your ideas to help make improvements in the workplace.

Read and hone your marketing skills.

KayCee

Improper bolting has the biggest impact on machine reliability and life cycle cost

Hi,

One would not come across such down to earth articles every day.

Simple examples on using the right fasteners at the right places and tightening them correctly has been covered in the article linked below:

Machinery | Improper bolting — Improper bolting has the biggest impact on machine reliability and life cycle cost | Plant Services.

Using the right tools to work on fasteners is also important. The tendency to use pipe wrenches as a one tool for all fasteners lead to rounded bolt heads and joints that cannot be opened easily. Same goes for adjustable jaw pump wrenches also.

Please read and be re-trained on fasteners tightening.

Kaycee

Operations-driven reliability

Hi all,

In some of my earlier posts I have spoken about reliability, simple “Look, Listen, Feel” strategy in condition based maintenance strategy etc.

I came across an article in “Plant Services” web site covering a few of the areas and working towards “Operations – driven reliability.

I conducted a workshop on Reliability Centred Maintenance where I had covered the aspect of “Managing User / Client / Operator” expectations.

Please read this article following the link given below.

Operations-driven reliability.

Kaycee

Importance of Training the work force on Electrical Safety

Hi,

Electrical Power is used by all the staff members in a work force, at all levels.

To be safe, it is essential that every one understands the importance of basic electrical safety. For those who work on powered equipment, it is vital that they know more about electrical safety.

To achieve near zero electricity power related accidents in any organisation it is a must that layered, regular training and refresher sessions are conducted. Audit on how people comply to safety rules is also essential to measure the training effectiveness and attitudinal change brought about.

Here is a link to an article on the importance of training and audit on electrical safety.

http://www.plantservices.com/articles/2013/best-electrical-safety-practices-for-your-plant/?show=all

Regards

Kaycee

CMMS/EAM Software Review: 9 trends spurring CMMS/EAM evolution

Hi,

Plants Services is one magazine that I subscribe to. It comes up with highly readable material, written by knowledgeable people.

The latest issue had an article on CMMS / EAM evolution. Please click on the link below to access and read the same.

CMMS/EAM Software Review: 9 trends spurring CMMS/EAM evolution.

Regards

KayCee

Control your repairs and spares, avoid costly downtime

Hi all,

All those who maintain capital assets by way of equipment, systems, buildings and vehicles cannot deny that they had to do some sort of repair work due to break down, reduced capacity, failures etc, some time in their day-to-day operations.

How the repairs were done, who all were involved, where was it done, What was done, when was it done and why did it become necessary are a few questions that need to be answered and recorded as part of the “Equipment / System History”.

I came across a very well written article on the importance of ensuring:

  • that the “Repair work” is assigned to the trained and skilled personnel.
  • that a well organised and clean workshop is used to do the necessary repairs, if not done on site, on location.
  • that quality spare parts and other material should be available in time, to avoid delay in work schedules.

The Link to the article is given below:

Reliability: Gain control of your repairs and spares to avoid costly downtime.

Reliability goes hand-in-hand with the quality of work done. It is essential that the repair personnel in the maintenance department are trained in their core skills and periodically tested for their skill retention. These people should be encouraged to learn new skill sets so that they also can rise in the hierarchy as deemed necessary.

The HR angle to skill retention in an organisation, getting better employee loyalty, better team development etc will flow from the way we try to motivate them.

Thanks

Kaycee